Makrolon Polycarbonate materials give you a great blend of useful features which include high temperature resistance, impact resistance and optical properties position polycarbonates between commodity plastic materials and engineering plastics.
Polycarbonate is definitely a rugged material. Though it has high impact-resistance, it has minimal scratch-resistance and thus a hard coating typically is applied to polycarbonate eye protection as well as polycarbonate exterior automobile equipment. The characteristics associated with polycarbonate tend to be like those of Acrylic PMMA materials, and yet polycarbonate is actually stronger, it is usable in a wider temperature range and is a bit more expensive. This plastic polymer is highly transparent to visible light and it has better light transmission characteristics than many different types of glass.
Polycarbonate has a glass transition temperature near 150 °C (302 °F), in order that it softens gradually above this point and flows above about 300°C (572 °F). Tools should be held at higher temperatures, generally above 80 °C (176 °F) in order to make strain- and almost stress free products.
Unlike almost all other thermoplastics, polycarbonate can undergo massive shape changes without breaking or cracking. For this reason, it could be processed and formed without needing to be heated using sheet metal techniques, which include forming bends with a brake. For even sharp angle bends with a tight radius, no heating is generally necessary. This makes it valuable in prototyping applications where transparent or electrically non-conductive parts are necessary, which should not be produced from sheet metal. Remember that PMMA/Plexiglas, that is certainly similar in looks to polycarbonate, but it's brittle and can't be bent unless it is heated.
The light weight of polycarbonate, compared to glass, has led to continuing development of electronic touch screens that replace glass materials with polycarbonate, for use in mobile and portable devices. Such displays include newer e-ink as well as LCD screens, though CRT, plasma screen and other LCD technologies still generally require glass for its higher melting temperature and the ability to be etched in finer detail.
Other types of items manufactured from Polycarbonate include durable, lightweight luggage, MP3/digital audio player cases, computer cases, police riot shields, instrument panels, and common style blender jars. Many toys and hobby products are made out of polycarbonate parts, e.g. fins, gyro mounts, and flybar locks for use with radio-controlled helicopters.
For use in applications subjected to weathering or UV-radiation, a special surface treatment could be needed. This either can be a coating (e.g. for improved abrasion resistance), or as a coextrusion for enhanced weathering resistance.
Bayer Makrolon Polycarbonate is a thermoplastic that starts as a solid plastic material in the form of small pellets. In a manufacturing process called injection molding, the pelletized resin is heated until they melt in to a thick liquid. The liquid polycarbonate is then rapidly pushed into a mold with the empty part being the size and shape of the part you want, compressed under high pressure and cooled to produce a finished product in less than a minute.
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